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Renewable energy from industrial waste heat using thermoelectric generators.

The Venture

Thermoelectric generators have been developed that convert industry waste heat into electricity and which can be used directly for applications onsite, or re-injected into the grid. These waste heat recovery units can be installed at every chimney or pipe where heat is present, to create a modular, scalable and maintenance-free system.

The additional development of an industrial self-powered wireless sensor network system for industry 4.0 allows industries to install wireless self-powered sensors that monitor their processes.

The Need

Industries are inefficient at using energy. More than 60% is wasted in the form of heat. Reducing the cost of the energy bill and lowering the environmental impact of energy are both essential.

At the same time, industries need to monitor their processes when installing sensor grids. Wiring is very expensive and wireless solutions require batteries to feed the sensors, which can also be costly.

 

The Solution

An initial solution provided is sustainable and eco-friendly energy production using a by-product of the industrial process itself: heat. Converting waste into usable energy reduces energy bills and lessens the environmental impact made in industry, aligning it with the requirements of new environmental rules.

The additional provision of a self-powered sensor system, that can be installed everywhere where heat is present, makes installation easier and lowers costs, as well as providing a wireless sensor platform which matches industry 4.0 requirements.

 

Value Proposition

In contrast to current waste heat recovery systems based on steam-powered machines, such as the organic rankine cycle systems which are huge, very expensive and have high maintenance needs and operation costs, the waste heat recovery system is a flexible solution which can be easily installed in every industry, as it can be attached to any pipe or chimney where heat is present. The system is scalable, modular and maintenance-free with an estimated operative life of over 20 years. The system can also be upgraded with new technologies for higher performance. Installation does not require complex re-engineering from industry processes; it is simply ‘plug and play’.

A solution has also been found to drastically reduce the cost of industrial monitoring, limiting wiring and eliminating the need for batteries in wireless sensor networks. Customers will be able to integrate collected data in a personal SCADA system or monitor it using a specific application treated in a Fiware big-data framework.

Collaborations

A close collaboration already in play occurs with CIDETE, the Spanish TEG cells manufacturer, as technical partner and supplier. Collaboration agreements have also been made with the Autonomous University of Barcelona (Spain) as well as punctual technical collaborations planned with Harvard University, Boston, MA (USA).

Customers

In August 2016, a pilot waste heat recovery Unit was installed in the SEAT factor (Volkswagen group) in Martorell, Spain. Three more pilot projects will be conducted for Q1 2017, a project for REPSOL oil refinery – one of them a WHRU, and two, (INDUEYE) self-powered wireless sensor systems. Five other big multinational companies have also shown interest in testing proposed solutions in different sectors and industrial environments.

Contact

  • E-Mail: david.comellas@aeinnova.com
  • Address: Av. Can Domenech, s/n EUREKA Building, UAB Campus, 08193 Bellaterra (Cerdanyola del Valles), Spain.

Social media

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The Team

raul-aragones-aeinnovaRaúl Aragonès Ortiz

Chairman & Chief Business Development Officer

BsC in Electronics Engineering and MsC in Micro and Nanoelectronic Engineering. PhD in Computer Science (Microelectronics). More than 15 years´ experience as a researcher.

 

roger-malet-aeinnovaRoger Malet Munté

Project Manager and Electronic Engineering chief

BsC in Electronics Engineering and MsC in Micro and Nanoelectronic Engineering. Roger has participated in national and European research projects.

 

 

carrles-ferrer-aeinnovaCarles Ferrer Ramis

Chief Technology Officer

PhD in Computer Science (Microelectronics). Carles holds a full professorship position at the Autonomous University of Barcelona (UAB) and has been IP in more than 25 national and European research projects.

 

joan-oliver-aeinnovaJoan Oliver Malagelada       

Project Manager

PhD in Computer Science (Microelectronics). Joan is associate professor with the UAB and has participated in national and European research projects.

 

ramon-voces-aeinnovaRamón Voces Merayo

Comunications and Marketing

BsC in Telecomunications Engineering and PhD in Information Sciences. Large experience inn web/app design.

 

 

aeinnova-ja-molina1-(1)José Antonio Molina Rodríguez

Mechanical Engineering

BsC in Technical Mechanical Engineering. Large experience in industrial mechanic & thermal design and fabrication.

 

 

albert-grau-aeinnovaAlbert Grau Perisé

BsC in Computer Engineering and MsC in Digital Business.

 

 

 

andres-penalver-aeinnovaAndrés Peñalver Núñez

Quality Control

BsC in Telecomunication Engineering. Long experience in industrial product development and quality aspects.

 

roger-nicolas-aeinnnovaRoger Nicolás Alegret

IoT

BsC in Computer Engineering. Expert in firmware and wireless sensor networks development.